Job Overview We are seeking a Mechanical Design Engineer – UAV Systems to design and develop mechanical components, structures, and assemblies for drone platforms. The role requires expertise in CAD design, material selection, simulation, and manufacturable product development, with a strong focus on lightweight, reliable, and high-performance UAV systems. Key Responsibilities Design, model, and draft 3D components and assemblies for UAV structures, payload mounts, and mechanical systems. Develop lightweight and manufacturable drone components using advanced materials such as carbon fiber and composite plastics. Create detailed 2D drawings, GD&T annotations, and assembly documentation for production. Collaborate with electronics, propulsion, and aerodynamics teams to ensure seamless system integration. Optimize designs for performance, weight reduction, manufacturability, and ease of maintenance. Conduct structural, thermal, and vibration simulations to validate design reliability. Coordinate with vendors for fabrication, prototyping, and component sourcing. Maintain CAD revisions and support R&D and production teams with design updates and prototype iterations. Participate in field testing and implement mechanical improvements based on test feedback. Qualifications Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Mechatronics, or a related discipline. Minimum 2 years of hands-on experience in CAD design for UAVs, robotics, or precision mechanical systems. Proficiency in SolidWorks, CATIA, Autodesk Inventor, Fusion 360, or similar CAD software. Strong understanding of materials, manufacturing processes, and tolerancing principles. Experience with FEA simulations (Structural, Modal, Thermal) is preferred. Knowledge of aerostructure design, propulsion integration, and payload balancing is an added advantage. Additional Requirements Strong analytical, problem-solving, and visualization skills. Ability to manage multiple design projects under tight timelines with high attention to detail. Excellent teamwork and cross-functional collaboration capabilities. Passion for innovation and continuous improvement in UAV mechanical systems.
Deep-tech Work India